Goat Tool Day 11
13Nibbles!
Need to cut out odd shapes or holes in sheet metal (or other hard material), but tin snips won’t fit? Need to drill a square hole? This is the tool for the job.
Just drill a small hole (1/4" or 3/8" depending on the tool) and you can make a square hole in the middle of a panel. Or start nibbling from the edge
The one above is a manual nibbler, and costs around $10. But you can upgrade to fancier manual nibblers, or powered versions if you’ve got a real appetite for metal. Some of the powered ones have large heads though, so you’ll need a much larger starting hole.
Drill adapter:
Electric:
Pneumatic:
https://www.allelectronics.com/item/nct/nibbler/cutter/1.html
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Demo of three kinds of nibblers.
All Electronics! Another site that can have one dreaming up projects for an hour or two.
@walarney Their actual store isn’t very big, but it’s an electronics tinkerer’s paradise.
@narfcake @walarney I’ve never been to the store, but I love the site, and I’ve been a customer for years.
The bio-nibbler:
I have a project I’m working on right now and this reminded me that a nibbler would be the perfect tool for the job. I had the one pictured at the top years ago. I wonder if it’s in storage.
I bought one years ago when I was building SCSI arrays for my home server out of removed server hot swap drive cages. I’d mount 4 drive cages into failed tape drive external housings and add a fan on top for cooling, which required the hole.
After about 45 minutes nibbling at what must have been AR500 armor plate and breaking the nibbler, I took the case covers to a welding shop and had them plasma cut for $10 apiece. These were old American made enclosures that held Japanese made tape drives and you could tell they weren’t chinese junk… they would probably have held up a 250 pound person without noticing.
There is no sheet metal project which can’t be conquered with: nibblers, brake, wheeling machine (english wheel), and a welder.
If you plan to nibble flat stuff, you can make a power nibbler table. Mount the nibbler under the table with the active part of the head sticking up through a hole. This way you can use both hands to guide the work.
It is also one of the safer power tools. Nibblers don’t remove fingers like a saw, or fling the work piece around. They don’t distort the sheet metal like tinsnips.
You still have to worry about the sharp edges of cut sheet metal.